Yintoni ekufuneka yenziwe nguMsebenzisi weRouter ye-CNC?
Umzila weCNC umsebenzi kufuneka avelise iinxalenye zoomatshini ngokucwangcisa, ukuseta, kunye nokusebenzisa umatshini wokulawula amanani ekhompyuter (CNC); ukugcina umgangatho kunye nemigangatho yokhuseleko; ukugcina iirekhodi; ukugcina izixhobo kunye nezibonelelo.
I-CNC Router Operator & CNC Router Machinist Imisebenzi:
1. Izicwangciso zokucwangciswa ngokufunda imiyalelo yomsebenzi, izixhobo, iinkcukacha, imizobo, iindiza zokubhekisela, iindawo zemigangatho, kunye neeparitha zomatshini; ukutolika imilinganiselo yejometri kunye nokunyamezela (GD & T).
2. Ucwangcisa uluhlu lwesitokhwe ngokujonga isitokhwe ukufumanisa isixa esikhoyo; ukulindela isitokhwe esifunekayo; ukubeka kunye nokukhawulezisa iiodolo zesitokhwe; ukuqinisekisa ukufunyanwa kwesitokhwe.
3. Iinkqubo ezisebenzisa i-G-Code kunye ne-M-Code ngokufaka imiyalelo, kubandakanywa iqanda kunye neendawo zokubhekisela; ukuseta iirejista zezixhobo, ii-offsets, imbuyekezo, kunye nokutshintsha okunemiqathango; iimfuno zokubala, kubandakanywa izibalo ezisisiseko, ijometri, netrigonometry; eqinisekisa iinkqubo zenxalenye.
4. Ukusetha ngokufakela kunye nokulungelelanisa i-chucks ye-3 kunye ne-4-jaw, izixhobo, iziqhotyoshelo, ii-collets, i-bushings, iikhamera, i-gear, i-stop, kunye ne-stock pushers; ebonisa ububi; ukucheba iintloko.
5. Ugcina iinkcukacha ngokujonga ukugrunjwa, ukukrolwa, nokusika; ukuthatha imilinganiselo; ukufumanisa ukungasebenzi kakuhle; iinkqubo zokusombulula ingxaki; uhlengahlengiso kunye nohlengahlengiso lolawulo; ukulola nokutshintsha izixhobo ezigugileyo; ukuthobela iinkqubo kunye neenkqubo zokuqinisekisa umgangatho.
6. Ukugcina imisebenzi ekhuselekileyo ngokuthobela iinkqubo kunye nemimiselo yokhuseleko.
7. Ukugcina izixhobo ngokuzalisa iimfuno zokukhusela zokukhusela; ukulandela imiyalelo yomenzi; iingxaki zokusombulula ingxaki; ukubiza ukulungiswa.
8. Ugcina ukuqhubekeka phakathi kweeshifti zomsebenzi ngokubhala kunye neentshukumo zonxibelelwano, izitenxo kunye neemfuno eziqhubekayo.
9. Amaxwebhu ezenzo ngokuzalisa iilogi zemveliso kunye nomgangatho.
10. Ukuhlaziya ulwazi lomsebenzi ngokuthatha inxaxheba kumathuba emfundo; ukufunda iimpapasho zobugcisa.
11. Ufezekisa iinjongo zombutho ngokwamkela ubunini bokuphumeza izicelo ezitsha nezahlukileyo; ukuphonononga amathuba okongeza ixabiso kwimpumelelo yomsebenzi.
Ufakelo lweNdlela ye-CNC
1. Beka umatshini kwindawo ethe tyaba, kwaye ulungelelanise kwaye ulinganise iikona ezi-4 ze Umatshini CNC umzimba. Kunconywa ukusebenzisa inqanaba ukulungisa itafile kwinqanaba.
2. Lungisa izibiyeli zombhobho wokufunxa emacaleni entloko yomatshini we-Z-axis kunye nebhedi yebhedi ngokulandelanayo. Indawo yokulungisa inezikhonkwane kuyo, emva kokuyisusa, faka i-bracket kuyo.
3. Gcwalisa itanki yamanzi ngamanzi. Imoto yokusika i-spindle ipholile ngamanzi, ngoko silungisa itanki lamanzi kwi-chassis kwaye songeza amanzi ukusuka kwindawo yokungena kwamanzi.
4. Xhuma iintambo zamandla ezi-4 ngasemva kwe-chassis kwicala lasekhohlo le-router ye-CNC kumandla we-3-phase, kwaye enye yeentambo ezimnyama kufuneka idibaniswe kwi-wire neutral. Thatha isiphatho solawulo kunye nomgca wokudibanisa kwibhokisi ye-accessory kwaye uyidibanise kwi-chassis, cinezela iswitshi ephambili, isikrini sokubamba siya kukhanya, sibonise ukuba ubuyele kwimvelaphi, cofa iqhosha elithi "Kulungile" ukuze ubuyele kwimvelaphi, umatshini uqala ukuhamba, i-axis ye-Z iphakama ukuya phezulu, kwaye i-X i-axis ibuyisela i-axis ye-Y ekhohlo ibuyela ngaphambili kwi-fuselage. Jonga ukuba impompo yamanzi isebenza kakuhle na. Indlela: Khupha indawo yokukhupha amanzi ukuze ubone ukuba akukho manzi aphumayo na. Emva kokuba impompo yamanzi isebenze ixesha elide, umbhobho wokuphuma kwamanzi awusakwazi ukuphuma, umpompo wamanzi ubuyela umva, kunye neengcingo ze-2 ezifakwe kwimpompo yamanzi zihlengahlengiswa ngokungaqhelekanga ukwenza impompo yamanzi ijikeleze phambili.
5. I-hood yothuli nge-brush ifakwe ukusuka ngaphantsi kwe-spindle cutting motor. Ibrashi kufuneka ibengaphantsi kunendawo yerouter bit kwi-spindle clamp. Ngokuqinisekileyo, esi sikhundla siyahlengahlengiswa, ngakumbi kuqokelelo oluhle lothuli.
6. Faka ityhubhu yokufunxa. Kukho iityhubhu ezi-3 zokufunxa, ezi-2 zinobude obufanayo kwaye zibhityile, kwaye icandelo elinye likhulu kwaye lide. Esinye isiphelo eside kufuneka sidityaniswe phezulu kwi-vacuum cleaner. Phakathi kwazo, kukho izibuko ezi-3 zokufunxa i-vacuum cleaner, enye yazo ixhotyiswe ngesivalo sokutywina, kunye nezinye izibuko ze-2 zentloko yombhobho. Ukuba ufuna enye kuphela, ungatywina elinye izibuko ngeteyiphu.
Ukufakwa kwePump Vacuum
1. Faka impompo ye-vacuum kwindawo ethe tyaba kwaye uyilungise ngeebholiti ngokusebenzisa imingxuma yebholithi kwiikona ezisezantsi, akukho siseko esikhethekileyo okanye i-chassis efunekayo.
2. Songa umbhobho odityanisiweyo wesihluzo ngeteyiphu yokutywina amaxesha ambalwa, kwaye uyijije kumzimba wenjini. Ukuqina koqhagamshelwano phakathi kwe-2 kufuneka kuqinisekiswe.
3. Tofa amanzi kwindawo yokungena amanzi de kuphume amanzi kwindawo yokuphuma amanzi. Emva kokusetyenziswa kwexesha elithile, umthamo wamanzi uya kuncipha kwaye ukushisa kwamanzi kuya kwanda, ngoko umqhubi kufuneka ahlawule ingqalelo: soloko ukongeza amanzi kuze kube yilapho i-outlet iphuphuma kwaye ukushisa kwamanzi akudluli ama-80 degrees Celsius. Kunconywa ukuba udibanise umbhobho wamanzi ompompo kwindawo yokuphuma kwamanzi, indawo yokuphuma kwamanzi okanye amachweba ama-2 angajikeleza ukuqinisekisa ukuba kukho amanzi aneleyo. Qaphela: Sukuyenza yome impompo yevacuum. I-gas inlet kunye nezikhokelo zokuphuma kunye nesikhokelo sokujikeleza sempompo ziphawulwe kwimpompo yokucoca ngeentolo.
Amanyathelo ama-3 okufaka isicoci sevacuum
1. Nceda ufake ngokwedayagram ngaphandle kwebhokisi.
2. Xhuma amandla e-3-phase, kwaye isikhwama sothuli kufuneka sivulwe emva kokuqala, ngaphandle koko i-motor iya kubuya umva. Inokusombululwa ngokutshintsha ngokungenasizathu i-2 yemigca.
3. Ukusebenza kovavanyo:
Emva kokuba izixhobo ezi-3 zilungile, khupha ityhubhu yokufunxa ye-CNC yomzila ukusuka ngasemva kwi-bracket kwaye uyifake kwi-port yokufunxa yempompo yokucoca, kwaye uyiqinise nge-checkpoint. Umbhobho wokufunxa uqhagamshelwe kumbhobho odibeneyo wesicoci sevacuum. Vula umtshini womatshini, zonke izixhobo ziseburhulumenteni, ukutshintshwa kwendawo ye-adsorption ye-6 kwicala langaphambili lomatshini akuyi kutsalwa kwaye izinto eziphezu komhlaba ziya kunyangwa ngokuqinileyo etafileni; vula i-vacuum hood, ufikelele kwaye uzive ukuba kukho iipayipi ezi-2 zokufunxa; isiphatho senza ukuba umatshini ahambe emva naphambili, phezulu, ezantsi, ekhohlo nasekunene emva kokusetha kwakhona. Oku kubonisa ukuba umatshini unokusebenza ngokuqhelekileyo.
Ukugcinwa nokugcinwa komatshini nako kubalulekile xa usetyenziswa emva kokuthenga umatshini. Kuphela kukufunda ukugcina ubomi bokusebenza komatshini apho oku kunokuzisa iingenelo ezingaphezulu. Xa umatshini usilela, uthatha ixesha kwaye uyadinisa, kwaye uphinda ulibazise imveliso. Ngoku siza kwazisa indlela yokugcina umatshini ngokuchanekileyo ngexesha lokusetyenziswa.
ULondolozo lweNdlela ye-CNC
Njengohlobo lwesixhobo somatshini esizenzekelayo, Umatshini womzila we-CNC inexesha elithile lokubaleka. Kwiinyanga ze-1 zokusetyenziswa, nikela ingqalelo ekukroleni okucothayo, umsebenzi ophazamisayo kwaye uqaphele ukuba ungagqithisi i-motor ye-drive ixesha elide, kwaye uhlala ucoce iibheringi ze-screw guide. Ukungcola kunye nothuli kwioli, ukugcinwa.
Izikhokelo zoLondolozo
Ngenxa yokuba i-router ye-CNC kufuneka ihlanjululwe kwaye ihlanjululwe rhoqo ngexesha lokusetyenziswa okuqhelekileyo, ngaphandle koko i-router ye-CNC iya kuba nothuli oluninzi kunye nokungcola ngaphakathi kwe-screw ehamba phambili, umzila wesikhokelo, isilayidi, kunye nokuthwala phantsi kokusebenza kwexesha elide, okubangela ukuba i-screw lead, isilayidi, kunye nokuthwala ukujikeleza Ukuba ukuchasana kukhulu, kuya kuba ne-phenomenon yokulahlekelwa ngamanyathelo kunye nesantya sokukhupha ngokukhawuleza.
Indlela yesondlo
1. Khetha into yokuthambisa: Umxube we-oyile ye-injini kunye nebhotolo, hayi kakhulu.
2. Inxalenye yokuthambisa: i-3-axis track slider gear rack rack bearing.
3. Amanyathelo okuthambisa: Phambi kokuthambisa, susa ukungcola kwindawo yokubeka, ipinion, isikrufu sokukhokela, isikhonkwane sikaloliwe, indongomane kunye nesilayidi sokuthwala. Ukuba azinakususwa, zinokucocwa ngepetroli, emva koko zizaliswe ngeoyile yokuthambisa kwaye ngokuthe ngcembe zandise ukuhamba kwe-Idle ngesantya, oko kukuthi, akukho pleyiti, i-3-axis ibaleka ngaphakathi.
4. Umjikelo wokuthambisa uxhomekeke kwindawo yokusebenza kunye neeyure zokusebenza zomatshini. Ngokuqhelekileyo, i-debris iyacocwa emva kokuphuma emsebenzini yonke imihla. Lubricate onke amalungu nyanga zonke, kwaye uthambise ngesantya esiphezulu.
5. Indlela yokuthambisa Sebenzisa umpu wegrisi ukutofa ioyile yokuthambisa kwisilayidi. Sebenzisa i-oyile ye-oyile ukuthontsiza i-oyile okanye usule ioli ngelaphu.
Ukugcinwa kwempompo yokufunxa
1. Ukuze ugweme i-impeller, i-pump body wear okanye i-impeller jam, amasuntswana othuli angena emgodini ngegesi kunye nolwelo olusebenzayo kufuneka ahlanjwe nge-port yokugungxula ezantsi kwekhava yempompo.
2. Ukuba amanzi aqinileyo asetyenziswa njengolwelo olusebenzayo, amanzi anzima kufuneka athambe, okanye impompo yokufunxa kufuneka ihlanjwe nge-solvent rhoqo.
3. Ukuthambisa. Ngaphantsi kweemeko eziqhelekileyo zokusebenza, xa usebenzisa i-motor 50Hz: Emva kweeyure ezingama-20,000 okanye iminyaka emi-3 yokusebenza, igrisi enkunkuma kunye nempahla ebiweyo kwiindawo zokuthwala kunye nezixhobo kufuneka zisuswe kwaye zizaliswe ngegrisi entsha. Igrisi etofiweyo kufuneka ichaze 50% indawo ekhululekileyo yokuthwala kunye ne-65% yendawo yokugubungela.
Ukuba iimeko zokusebenza zimbi kakhulu, umjikelo wokutshintshwa kwegrisi uya kufinyezwa ngokufanelekileyo.
4. Xa udiniwe, vula indawo yokuphuma amanzi kwitanki ukuze ulwelo luphume. Kwaye ujike impompo yokufunxa ngokujika ifeni ngesandla de kungabikho ulwelo oluphumayo.
Ukujikisa impompo ngamadigri angama-45, anokuthi akhuphe impompo yokufunxa. Ngale ndlela, nangona ipompo yokucoca ingasetyenziswanga ixesha elide okanye kwindawo ebandayo, umpompo awuyi konakaliswa.
5. Indlela yokujongana nokumisa impompo yexesha elide
Ukuba ipompo yokucoca iyeka ukusebenza malunga neeveki ezi-4, unyango oluchasene ne-corrosion kufuneka luqhutywe emva kokuba ipompo ichithwe ngokupheleleyo ngokwento yesi-3, oko kukuthi, iilitha ezili-12 zeoli ye-anti-corrosion igalelwe kwimpompo yokucoca ukusuka kwi-suction okanye i-port exhaust, kwaye emva koko iqhutywe ixesha elifutshane.
Ukuba i-impeller ibambekile emva kokuba ipompo imisiwe ixesha elide ngenxa yokusetyenziswa kwamanzi anzima, umbhobho wempompo kufuneka uzaliswe 10% i-oxalic acid malunga nemizuzu engama-30.
Ukugcinwa kweVacuum Cleaner
Coca uthuli rhoqo, nikela ingqalelo kwindawo yokujikeleza kunye ne-refuel yokugcina.
Izixhobo zomzila weCNC
Nokuba iyasikwa okanye ikrolwe, ayinakwahlulwa kwisixhobo. Ukusetyenziswa ngokuchanekileyo kunye nokugcinwa kwesixhobo kuya kwandisa kakhulu ubomi bayo benkonzo.
1. Qinisekisa ukuba ukhethe ubungakanani obufanelekileyo bebhatyi, abo bane-cross-section, abangekho ngeenxa zonke ngokwaneleyo, kunye nomngxuma ongaphakathi kunye nebhatyi ye-tapered ayikwazi ukubonelela ngokwaneleyo i-clamping force, ibhatyi kufuneka ithathelwe indawo ngokukhawuleza, ngaphandle koko iya kubangela isixhobo sokuphatha ukungcangcazela , Ukubhabha okanye ukujija kubangele ingozi.
2. Ukubamba i-shank yesixhobo kufuneka kunxibelelwano oluhle. I-shank yesixhobo kufuneka ifakwe ngokupheleleyo kwijacket kwaye iqiniswe ngokuqinileyo. Xa i-shank yesixhobo igxininiswe kwaye ifunyenwe ukuba inamanqaku oqhagamshelwano angalinganiyo okanye i-grooves, ibonisa ukuba kukho i-slippage kwaye Ukuba umngxuma wangaphakathi wejacket ukhubazekile, ibhatyi kufuneka itshintshwe ngokukhawuleza.
3. Xa isixhobo sibuthuntu, nceda ungaqhubeki nokusisebenzisa. Ukuba uyaqhubeka ukuyiqhuba, i-torque yokusika yesixhobo somzimba iya kwanda, eya kudlula umthamo wesixhobo somzimba, okubangela ukuba isixhobo siphuke kwaye sibangele iingozi zemizi-mveliso.
4. I-flatness kunye ne-curvature ye-workpiece ecutshungulwayo inkulu kakhulu, eya kuchaphazela ubomi benkonzo yesixhobo, ngakumbi xa ubunzulu bokusika bukhulu kunobunzima bokusika umgca wokusika, ubushushu obuphezulu buya kuveliswa xa inxalenye engeyiyo yokuqhawula idibanisa i-workpiece, kwaye isixhobo siya kukhubaza kwaye sibangele isixhobo Ukugoba okanye ukuphuka, kunye neengozi zamashishini.
5. Nceda usebenzise isixhobo sokuqinisekisa iiglasi ezifanelekileyo ngexesha lokusebenza.
6. Gcina umzimba wakho, iimpahla, iinwele kunye neentlobo ngeentlobo kude nezinto osebenza kuzo.
7. Ukukhethwa kwexabiso lokusika
Ukusika izinto ezahlukeneyo, isantya sokusika sibaluleke kakhulu kubomi benkonzo yesixhobo kunye nomgangatho wokucubungula we-workpiece. Umlinganiselo ofanelekileyo wokusika uya kwenza ukusika kube lula, kube ngcono kwaye kukhuselekile.
Izixhobo ezinkulu kufuneka zikhethe ukusika ngesantya esisezantsi kwaye ziqhubele phambili kancinci, isantya sangaphambili siyafana kwaye sizinzile, kwaye ukuqhubela phambili kufuneka kuqhubeke. Khumbula: akunakuyeka ngexesha lokusika.
Ukuba usebenzisa isixhobo esikhulu sedayamitha, unokugqibezela ukusika emva kokuqhubela phambili okuninzi, okunokunyusa ubomi benkonzo yesixhobo kwaye kwenze umsebenzi ukhuseleke.
8. Ukugcinwa kwesixhobo
Gcina ii-router bits zicocekile kwaye usebenzise izinyibilikisi zezixhobo eziqhelekileyo zokususa ukungcola, igrisi kunye nobunye ukungcola.
Isixa esifanelekileyo seoyile yomatshini inokuthintela umhlwa kunye nomonakalo kwindawo yesixhobo.
Musa ukubhala ngaphezulu isixhobo kwaye utshintshe imilo yesixhobo ngaphandle kokugunyaziswa, kuba yonke inkqubo yokugaya idinga izixhobo ezikhethekileyo zoomatshini kunye nezakhono ezikhethekileyo zokugaya ukuhlangabezana neemfuno zokusetyenziswa, ngaphandle koko kuya kubangela ukuba umgca wokusika uphule kwaye ubangele ingozi yoshishino.
Iibheringi azikwazi ukucocwa nge-solvents ezifana ne-diesel okanye i-kerosene, ngaphandle koko i-grease ekhethekileyo ngaphakathi iya kutshatyalaliswa kwaye uthuli kunye nokungcola kunokutshatyalaliswa.
